Fanty provides Compound 3 - Axis Transfer Stamping Line, an advanced automated material handling system, specifically designed for Home Appliance Manufacturing industry.
Traditional production lines often rely on manual or semi-automatic transfer of workpieces between different stamping or processing stations. This results in significant time wasted during handling and positioning, leading to slow production cycles.
Manual handling of workpieces is prone to human error, such as misalignment during stamping operations. Even a slight deviation in positioning can lead to defective products. For instance, in the production of washing machine inner drums, inaccurate placement during the stamping process can result in uneven walls or improper fitting of components
Manual labor is required for tasks such as workpiece transfer, positioning, and quality inspection in traditional home appliance manufacturing processes. As labor costs continue to rise, especially in regions with high labor standards, this becomes a significant burden for manufacturers.
Home appliance manufacturers often need to produce a wide variety of products to meet market demands. Traditional production setups may be rigid and difficult to adapt quickly to new product designs or specifications.
In the complex manufacturing process of home appliances, it can be challenging to track the origin and processing history of each component. In case of quality issues, it becomes difficult to identify the root cause and take corrective actions.
Some traditional transfer equipment may be prone to breakdowns due to wear and tear or complex mechanical structures. Frequent equipment failures can lead to production downtime and increased maintenance costs.
Fanty provides Compound 3 - Axis Transfer System to solve your issues with ease during your home appliance manufacturing.
By using a decoiler straightener feeder machine to realize a coil handling from uncoiling to feeding.
Then coil is fed to a shearer mechanism to realize a coil cutting from coil strip into plate/sheet.
By using a 3 axises transfer to realize flexibly in three-dimensional space and accurately grasp and transport materials
The sheet is transferred to stamping machine for a product punching function.
After punching step, the finial products output in the end of line.
It can quickly complete the destacking and material transfer tasks for automotive parts, greatly improving production efficiency in the automotive parts manufacturing.
The precise control of the robot and the accurate adsorption of the suction cups ensure the position accuracy of the automotive parts during the depalletizing and transfer processes.
It can flexibly adjust the depalletizing and transfer parameters according to different types of automotive parts, sizes, and production process requirements.
Adopting advanced sensor technology and safety control systems, it can monitor the running status of the system in real time, promptly detect and handle faults, ensure the stable.
We are committed to help customers minimize production line downtime and improve metal stamping efficiency and save cost surely.
Our vision is to become become a global leader in metal stamping automation, driving industry more smart and efficient.
Committed to improving the efficiency of coil handling equipments and avoid material waste.
Answer: Our Compound 3 - Axis Transfer System is designed with an emphasis on the convenience of maintenance. The key components of the system adopt a modular design, which is convenient for quick disassembly and replacement. Daily maintenance mainly includes regular cleaning, lubrication, and inspection of key components. These operations are relatively simple and can be easily carried out by maintenance personnel trained by us. For vulnerable parts, we have sufficient inventory guarantees and provide fast delivery services to reduce equipment downtime. In the long run, due to the high reliability and low failure rate of the system, the overall maintenance cost is relatively reasonable. Moreover, we also offer different levels of maintenance service packages, and you can choose according to your own needs to further control the maintenance cost.
Answer: The improvement range of production efficiency will vary depending on specific production processes and product types. However, according to our previous customer cases and test data, under the condition of reasonable configuration and optimized use, compared with traditional transfer methods, the use of our Compound 3 - Axis Transfer System can generally increase production efficiency by 30% - 50% on average. This mainly benefits from the system's high-speed and precise transfer capabilities, as well as its flexibility in quickly adapting to different product specifications.
Cover decoiler, coil feeder, uncoiler cum straightener, decoiler straightener feeder etc.
Having provided the Tailor-made coil cut to length lines since 2013.
Reliable service backup on pre-sales, sales consulting, after-sales.
Pls contact us fanty@sz-fanty.com for a detailed talk!
