Uncoiling & Straightening
- The coil material is smoothly unwound through the uncoiling equipment (decoiler), then to straightener for leveling.
- Purpose: CTL line starts by uncoiling a metal coil, then leveling it by using a straightener.
Coil Cut to Length Line
Home / Cut To Length Line
Fanty has been specializing in the manufacturing of diverse cut-to-length line (CTL) solutions since 2013.
Fanty Provides Cut to Length Line Solutions
Your Expert Partner in Cut to Length Lines
A cut-to-length line (CTL) is a highly specialized and meticulously engineered industrial process that plays a crucial role in the manufacturing of metal products. At its core, a CTL system is designed to handle metal coils with utmost precision and efficiency.Fanty has been specializing in the manufacturing of diverse cut-to-length line (CTL) solutions since 2013. Our expertise lies in creating CTL systems that excel in the processes of uncoiling, straightening, and precisely cutting metal coils.About Us
What Cut To Length Line Does
A Cut-to-Length line is a highly specialized and necessary in metal processing to realize transforming metal coils from uncoiling, straightening to precisely cut, into the high-quality metal sheets, while also improving production efficiency and ensuring product consistency.
Precise Cutting
- High-quality cutting tools, such as shears or circular blades, which are controlled by sophisticated measurement and control systems.
- Purpose: The leveled coil is then fed through a shear blade that cuts the metal coil to the desired length with precise tolerances.
Stacking
- stacker can offer significant benefits in terms of organization, efficiency, and quality in a CTL line, its necessity depends on the specific circumstances of the manufacturing operation.
- Purpose: A system that organizes and stacks the cut sheets more efficiently.
What Key Components in the Cut to Length Line
A Cut-to-Length (CTL) line is composed of several key components, each playing a vital role in the process of transforming metal coils into precisely cut metal sheets. Here are the main components:
Uncoiler/Decoiler
Straightener
Coil Feeder
Cutting Mechanism
Edge Conditioning Equipment (Optional)
Conveyor System
Stacker (optional)
What A Complete Process of Cut to Length Line
Step 1
Uncoiling
As the starting point of the CTL line, Coil is uncoiled smoothly by a decoiler that can handle coils of various weights, diameters, and widths.
Step 2
Leveling
After the metal strip is uncoiled, it typically needs to be straightened by a straightener to eliminate any curvature, bends, etc.
Step 3
Coil Feeding
After coil leveled, in this step, then the metal coil will be handled by a coil feeder for a precision feeding.
Step 4
Cutting
The metal strip is cut into sheets by a cutting mechanisms including shears and circular blades.
Step 5
Edge Deburring (optional)
This may include deburring machines, edge rounding tools, or other devices that process the edges.
Step 6
Conveyor System
To transport the sheet for stacking from the cutting mechanism, then to the exit. By the conveyor, sheet can be moved smoothly and at a consistent speed.
Step 7
Stacking (optional)
This is the end of CTL. In this step, by a stacker, the cut sheets can be organized and stacked more efficient at the end of the line. Not a necessary for small CTL.
Factors to Consider Before Choosing A Coil Feeding Line
When selecting a coil cut - to - length (CTL) line, multiple factors come into play. These elements are crucial in ensuring that the chosen CTL line aligns with your production requirements, budget, and long - term business goals.
- Coil Materials
- Production Requirements
- Cost
- Supplier Reputation and Support
Since
2013
Coil Handling Equipment Producing & Its Solution Providing
Mission
We are committed to help customers minimize production line downtime and improve metal stamping efficiency and save cost surely.
Vision
Our vision is to become become a global leader in metal stamping automation, driving industry more smart and efficient.
Sustainable development
Committed to improving the efficiency of coil handling equipments and avoid material waste.
Fanty's Capabilities
At Fanty, we understand that every production challenge is unique, and a one - size - fits - all approach simply won't cut it when it comes to cut - to - length lines. That's why we pride ourselves on our ability to offer tailor - made solutions that are not just suitable but also highly efficient in resolving our clients' production issues.
Customized Cut To Length Line
Cut To Length Line
Fanty's Case study
Fanty provides Cut-to-Length Line Solution to 1300mm Coil width for our customer with our uncoiler cum straightener equipment
Consist of Customized 1300mm Coil Width CTL Line
Over the 10 years, we've successfully served numerous clients across various industries, from automotive manufacturing to construction. Pls see the customized one of our cases below:
Uncoiler cum Straightener
Handling the coil for uncoiling and straightening.
Coil Car
Moving/Lifting the coil safely & smoothly to the expansion structure of the spindle
Suitable for Handling
Coil Width: 300-1300mm
Coil Thickness: 0.5-4.5mm
Coil Loading weight: 10,000 kg
Maximum Outer Diameter: φ 1500mm
Bridge Crossing Mechanism
High-speed
Servo Feeder
Hydraulic Shearer
Conveyor (optional) of 1300mm CTL Line
| Type | Belt Face Wide | Belt Machine Length | Transporting Velocity | Side Height |
|---|---|---|---|---|
| Stationary Type | 1,350 mm | 2,500 mm | Max.30 m/min | 30-100mm |
Stacker ( optional) of 1300mm CTL Line
| Maximum Billet | Minimum Billet | Bullet Height | Bullet Weight | Coil Car |
|---|---|---|---|---|
| 1250×3200mm | 300×300 mm | Max.500 mm | Max.5000kgs | Hydraulic Lift Drive |
Get Your Cut to Length Lines Right Now !
QuoteTips from Fanty
Maintenance for Coil Cut to Length Line
A coil cut - to - length (CTL) line is a complex piece of machinery, and regular maintenance is crucial to ensure its optimal performance, extend its lifespan, and maintain product quality. Here are the key aspects of maintaining a CTL line:
Daily Maintenance
① Visual Inspection
② Cleaning
Weekly Maintenance
① Lubrication
② Tension Adjustment
Monthly Maintenance
① Alignment Check
② Electrical System Inspection
Quarterly Maintenance
① Component Wear Assessment
② System Calibration
Annual Maintenance
① Overhaul and Replacement
② Safety System Inspection
What Frequent Questions Do Customers Ask About Coil Feeding Lines
We pride ourselves on providing superior products that are reliable, efficient and cost-effective, and we are committed to providing the best service to our customers.
What types of materials can your coil cut - to - length lines process?
Answer: Our CTL lines are highly versatile. They can handle a wide range of materials, including various grades of steel, aluminum, and copper. However, the specific capabilities may vary depending on the model.
Can the line make angled or complex cuts, or is it limited to straight cuts?
Answer: Most of our standard CTL lines are primarily designed for straight cuts. However, we do offer models or optional features that can perform angled cuts. For complex cuts, we can provide customized solutions.
Can this CTL line be integrated with our existing production line? Will it work with our presses, welders, etc.?
Answer: Our CTL lines are designed to be highly compatible with a wide range of existing production equipment. We can ensure seamless integration with presses, welders, and other machinery in your production line.
Get The Tailor-made Coil Cut to Length Line Solution From Fanty Now
Fanty provides comprehensive coil cut to length line solutions to solve your production challenges with ease.
What type coil cut to length line are you looking for?
Fanty's cut-to-length line solutions are committed to enhancing production efficiency, improving product quality, and meeting the specific needs of different industries. With our continuous innovation and dedication to quality, we strive to be the leading provider of reliable and high-performance CTL systems in the market.
- Coil Handling Equipment Producer
Cover decoiler, coil feeder, uncoiler cum straightener, decoiler straightener feeder etc.
- Solutions Provider
Having provided the Tailor-made coil cut to length lines since 2013.
- Reliable Backup
Reliable service backup on pre-sales, sales consulting, after-sales.
Need a coil cut to length line right now !
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