Fanty provides Top Suction Destacking Transfer System, an advanced automated material handling system, specifically designed for the automotive parts manufacturing industry.
In automotive parts manufacturing, there is a wide variety of components. Some parts may be heavy or have special dimensions. The traditional manual depalletizing and handling methods not only impose a high labor intensity, which is likely to cause fatigue and injuries to workers, but also have low work efficiency and are difficult to meet the needs of large-scale production.
The production of automotive parts requires extremely high precision. During the manual handling of materials and transfer between workstations, it is very difficult to ensure that components are accurately placed in the specified position every time. This may affect the precision of subsequent processing and assembly, resulting in unstable product quality.
The automotive industry experiences rapid product updates. Automotive parts manufacturing enterprises need to frequently adjust the production line to adapt to the production requirements of components for different vehicle models. The traditional fixed production line layout and transfer methods of die changing have poor flexibility, and the adjustment is difficult, costly, and time-consuming.
In the production process of automotive parts manufacturing, the supply and transfer of materials are crucial links. If the depalletizing and transfer speed cannot keep up with the rhythm of the production line, it will lead to the production line stopping and waiting for materials, reducing the overall production efficiency.
Some traditional mechanical transfer equipment or simple automated devices are prone to malfunctions during long-term operation, requiring frequent maintenance and replacement of components, which increases the maintenance costs of enterprises and the downtime.
In the automotive parts manufacturing industry, product quality traceability is an important task. In the traditional production mode, during the material flow process, it is very difficult to accurately record the source, processing process, and flow information of each component. Once a quality problem occurs, it is difficult to quickly and accurately trace the root cause of the problem.
Fanty provides Top Suction Destacking Transfer System to solve your issues with ease during your auto parts manufacturing.
By using a robotic arm movement, the top-suction Destacker selects the topmost metal sheet from the stack and transfers it to the conveyor belt, which features a positioning mechanism for precise sheet transfer.
The sheet is transported to the cleaning and oiling stations via a conveyor. Impurities are cleaned by specialized machinery, and lubricant is used to shield the die and lower friction.
The sheet arrives at the centering station after being cleaned and oiled. Before it reaches the stamping die, its location is accurately adjusted by mechanical or visual means.
The sheet is moved quickly and precisely between stations by a multi-station manipulator that sends it to each stamping die for operations including stretching, punching, and bending.
Completed parts are taken out of the final stamping station by the robot and placed on the conveyor for packaging and inspection.
It can quickly complete the destacking and material transfer tasks for automotive parts, greatly improving production efficiency in the automotive parts manufacturing.
The precise control of the robot and the accurate adsorption of the suction cups ensure the position accuracy of the automotive parts during the depalletizing and transfer processes.
It can flexibly adjust the depalletizing and transfer parameters according to different types of automotive parts, sizes, and production process requirements.
Adopting advanced sensor technology and safety control systems, it can monitor the running status of the system in real time, promptly detect and handle faults, ensure the stable.
We are committed to help customers minimize production line downtime and improve metal stamping efficiency and save cost surely.
Our vision is to become become a global leader in metal stamping automation, driving industry more smart and efficient.
Committed to improving the efficiency of coil handling equipments and avoid material waste.
Answer: Yes, it can. Our system is highly flexible. It can be easily reprogrammed to adjust parameters such as suction force, grip size, and transfer path according to different types, sizes, and weights of automotive parts. Whether it's large components like car body frames or small parts like bolts and nuts, the system can quickly adapt. The modular design also allows for the easy addition or modification of components to better suit new product requirements, enabling automotive parts manufacturers to switch production lines for different products with minimal downtime.
Answer: We offer comprehensive after-sales service and technical support. After the system is installed, our professional technicians will provide on-site training to your operators and maintenance staff to ensure they are proficient in operating and maintaining the system. In case of any malfunctions or technical issues, our customer service hotline is available 24/7.
Additionally, we provide regular maintenance plans to prevent potential problems and ensure the long-term stable operation of the system. Spare parts are also readily available to minimize system downtime in case of part replacements.
Cover decoiler, coil feeder, uncoiler cum straightener, decoiler straightener feeder etc.
Having provided the Tailor-made coil cut to length lines since 2013.
Reliable service backup on pre-sales, sales consulting, after-sales.
Pls contact us fanty@sz-fanty.com for a detailed talk!
