Complex Shape Cutting
- Traditional blanking methods often require multiple operations and custom dies, which are costly and time - consuming.
Coil-fed Laser Blanking Line
Home / Coil Fed Laser Blanking Line
Handling for coil uncoiling, feeding, straightening and cutting into sheet metal in a seamless, automated process.
Fanty's Coil-fed Laser Blanking Lines
Blanking Sheet Metal with Laser
A coil-fed laser blanking line is used to cut flat sheet metal blanks from a coil by using a laser technology. The mostly coil handling equipment being used into the line is the Decoiler Straightener Feeder (DSF model). The machine is composed of components like the decoiler, straightener, and coil feeder. The complete coil laser blanking line is composed by DSF model, the laser cutting machine, and the stacker.Fanty has specialized in providing various types of coil-fed laser blanking line solutions for coil unwinding, leveling, feeding and cutting into sheet functions since 2013. Our Decoiler Straightener Feeder (DSF series) is mainly applied to working with the laser machine and stacker system as a complete high-efficiency coil-fed laser blanking line.About Us
What Production Challenges Are You Facing ?
In the sheet metal processing, many of our customers have come to us with a common set of challenges that they are facing and have been hindering their production processes. Over the past decade, as we've engaged with countless businesses in the industry, we've seen firsthand how these issues can cause significant headaches and inefficiencies.
Material Waste Reduction
- Traditional blanking methods often result in significant scrap due to the limitations of die cutting.
High Mix, Low Volume Production
- Traditional blanking methods are not well - suited for requiring frequent die changes in the prouction.
Are You Also Facing Those Challenges and Wanna Find A Right Solution Now?
Factors to Consider Before Choosing A Coil-fed Laser Blanking Line
Selecting the right Coil-fed Laser Blanking Line is a critical decision for any manufacturing business involved in sheet metal processing. With the ever - evolving technology and a wide range of options available in the market, it's essential to carefully evaluate various factors to ensure that the chosen line meets your specific production requirements, budget, and long - term business goals.
- Technical Capabilities
① Laser Power and Performance-The laser power is a crucial factor as it determines the line's ability to cut through different materials and thicknesses.
② Cutting Speed and Precision- Cutting speed directly impacts productivity
- Material Compatibility
① Material Types- A Coil-fed Laser Blanking Line should be able to handle a wide variety of materials, including steel (carbon steel, stainless steel, etc.), aluminum, copper, brass, and various alloys.
② Material Thickness- Handle different material thicknesses is important. Consider the minimum and maximum thicknesses of the materials you are likely to work with in the future.
- Production Requirements
① Production Volume- A high volume or low volume production needs matters the Coil Laser Blanking Line you will choose.
② Production Rate- Calculate your required production rate in terms of the number of parts per hour or per day. Compare this with the rated production rate of the potential lines you are considering. Keep in mind that the actual production rate may be affected by factors such as material type, thickness, and the complexity of the parts being cut.
- Budget
① Equipment Cost- The cost of the Coil-fed Laser Blanking Line itself is a significant factor. Prices can vary widely depending on the line's features, capabilities, and brand. Compare quotes from different manufacturers, but also consider the quality and reputation of the brand.
② Installation and Training Costs- Installation may require specialized tools and expertise, and proper training is essential to ensure that your operators can use the line safely and efficiently. Some manufacturers may include installation and training in the purchase price, while others may charge additional fees.
Fanty's Capabilities
Fanty has specialized in providing coil-fed laser blanking line solutions for coil unwinding, leveling, feeding and cutting into sheet since 2013.
Saving Times
Our Coil-fed Laser Blanking Lines use advanced laser technology to cut intricate shapes directly from the coil, eliminating the need for dies and reducing setup times. For example, in the production of automotive parts with complex geometries, our lines can cut the parts with precision, ensuring a perfect fit.
Saving Material
Our Coil-fed Laser Blanking Lines optimize material usage by nesting parts more efficiently on the coil. The laser can cut parts closer together, reducing the amount of wasted material. This not only saves costs but also contributes to a more sustainable manufacturing process.
Flexibility
Our Coil-fed Laser Blanking Lines offer the flexibility to quickly switch between different part designs without the need for die changes. This makes them ideal for high - mix, low - volume production, allowing manufacturers to respond quickly to changing customer demands.
Components & Processes of A Coil-fed Laser Blanking Line
A coil-fed laser blanking line is an An innovative industrial manufacturing device for cutting metal sheets or coils into precise forms or blanks at high speed. It combines the processes of coil uncoiling, straightening, feeding, laser cutting and stacking technology to achieve efficient and accurate production in various industries, such as automotive.
Uncoiling, Leveling & Feeding
The DSF model Decoiler Straightener Feeder is normally play a important role in coil-fed laser blanking line.This coil handling equipment combines a feeder, straightener, and uncoiler into a single unit and has highly integrated operational management.
Laser cutting
The metal coil or sheet is cut into the appropriate forms or blanks by using a high-power laser cutting machine. Computer numerical control (CNC) directs the laser beam to follow a predetermined cutting path, which is established by the intended pattern or design.
Stacking
Stacking cutting products/stamping products automatically. When paired with a lifting platform and trolley, stacker can also move steel plates that need to be chopped and stacked neatly to the packaging area.
After - Sales Support For Coil-fed Laser Blanking Lines
Our commitment to our customers doesn't end with the sale. We offer comprehensive after - sales support to ensure the smooth operation of your Coil Press Blanking Line.
Installation and Commissioning
Our experienced technicians will install and commission the line at your facility. We'll ensure that all components are properly installed, calibrated, and tested before handing over the line to you.
Training
We provide training to your operators and maintenance staff. Our training programs cover everything from basic operation to advanced troubleshooting, ensuring that your team can operate the line safely and efficiently.
Maintenance and Repair
We offer a range of maintenance services, including preventive maintenance, emergency repair, and spare parts supply. Our dedicated support team is available 24/7 to respond to any issues you may encounter, minimizing downtime and keeping your production running.
Since
2013
Coil Handling Equipment Producing & Its Solution Providing
Mission
We are committed to help customers minimize production line downtime and improve metal stamping efficiency and save cost surely.
Vision
Our vision is to become become a global leader in metal stamping automation, driving industry more smart and efficient.
Sustainable development
Committed to improving the efficiency of coil handling equipments and avoid material waste.
Tips from Fanty
Maintenance for Coil-fed Laser Blanking Lines
A coil-fed laser blanking line is a complex and crucial piece of equipment in metal - processing industries. Regular and proper maintenance is essential to ensure its optimal performance, extend its lifespan, and maintain product quality. Neglecting maintenance can lead to increased downtime, higher repair costs, and a decline in the quality of blanked parts.
Daily
① Visual Inspection
② Cleaning
Weekly
① Lubrication
② Tension Adjustment
Monthly
① Alignment Check
② Electrical System Inspection
Quarterly
① Component Wear Assessment
② System Calibration
Annual
① Overhaul and Replacement
② Safety System Inspection
What Frequent Questions Do Customers Ask About Coil-fed Laser Blanking Lines
Make an informed decision when considering purchasing or using a coil-fed laser blanking line.
What materials can a coil-fed laser blanking line effectively process?
Answer: Coil-fed laser blanking lines are highly versatile and can process a wide array of materials. Commonly, they can handle various grades of steel, including carbon steel and stainless steel. Aluminum, with its different alloys, is also a suitable material, although special considerations might be needed due to its reflective properties. Copper, brass, and other non-ferrous metals are also within the processing range.
Can a coil-fed laser blanking line be integrated with my existing production equipment?
Answer: In most cases, coil-fed laser blanking lines can be integrated with existing production equipment. However, the extent of integration depends on various factors, such as the type of equipment you have, the communication protocols used, and the physical layout of your production area.
What is the typical production speed of a coil-fed laser blanking line?
Answer: The production speed can vary significantly based on multiple factors. Material type and thickness play a major role; for example, thinner materials generally allow for faster cutting speeds compared to thicker ones. The complexity of the part being cut also affects the speed; simple shapes can be cut more quickly than intricate ones.
Get The customized Coil-fed Laser Blanking Line Solution From Fanty Now
Fanty provides a comprehensive coil feeding line solutions to solve your stamping challenges with ease.
What type coil-fed laser blanking line are you looking for?
As the manufacturer of coil handling equipment, we are committed to providing the perfect matched coil-fed laser blanking line solutions to our customers to solve their production challenges with ease.
- Coil Handling Equipment Producer
Cover decoiler, coil feeder, uncoiler cum straightener, decoiler straightener feeder etc.
- Solutions Provider
Having provided the Tailor-made coil feeding lines since 2013.
- Reliable Backup
Reliable service backup on pre-sales, sales consulting, after-sales.
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